Technology and Design

Physical Properties of Materials

Mechanical Properties of Materials

Hardwoods vs Softwoods

Properties of Pine

Properties of Ash

Properties of Beech

Properties of Oak

Properties of Mahogany

Manufactured Boards Overview

Uses of Plywood

Uses of MDF

Finishes for Wood

Ferrous vs Non-Ferrous Metals

Properties of Aluminium

Properties of Copper

Properties of Brass

Properties of Mild Steel

Properties of Stainless Steel

Metal Finishing Techniques

Thermoplastics vs Thermosetting Plastics

Properties of HDPE

Properties of ABS

Properties of Epoxy Resins

Modern Composite Materials

Applications of Graphene

Thermochromic and Photochromic Materials

Processing: Wasting Techniques

Processing: Forming Techniques

Processing: Moulding Techniques

Processing: Extrusion

Product Analysis Criteria

Evaluating Product Form and Function

Ergonomics and Anthropometrics in Design

Environmental Issues in Product Design

The Design Process Steps

Sustainability in Design

2D Communication Methods

3D Modelling Techniques

Computer-Aided Design (CAD)

Computer-Aided Manufacture (CAM)

Computer-Integrated Manufacture (CIM)

Factor of Safety in Design

Tolerances in Manufacturing

Testing and Inspection Methods

Minimising Manufacturing Risks

Input, Control, and Output Concepts

On/Off Continuous Control Systems

Open and Closed Loop Systems

Feedback in Control Systems

Circuit Symbols and Diagrams

Safety in Electronic Systems

Resistors: Properties and Ratings

Capacitors: Types and Applications

Diodes for Circuit Protection

Ohm's Law Calculations (V = I × R)

Power Calculation (W = V × I)

Series Resistor Calculations

Parallel Resistor Calculations

Voltage Divider Formula Applications

Time Constant in RC Circuits

LED Maximum Current and Resistance

Monostable Circuit Time Period Formula

Astable Circuit Frequency Formula

Transistor Base Resistor Calculations

Resistors in Series and Parallel

Voltage Divider with LDRs and Thermistors

RC Circuits: Charging and Discharging

Switch Types and Applications

Pull-Up and Pull-Down Resistors

Lamps and Relays as Output Devices

Motors and Solenoids in Circuits

Buzzers and LEDs as Outputs

AND Gate Function and Truth Tables

OR Gate Function and Truth Tables

Exclusive OR Gate Logic

NOT Gate Logic and Applications

NAND Gate Logic and Truth Tables

NOR Gate Logic and Truth Tables

ENOR Gate Logic and Applications

Comparator Circuits

Set–Reset Flip-Flop Using NAND Gates

Transistor Switching Circuits

Darlington Pair Configuration

Thyristor Properties and Uses

Monostable Circuits with 555 Timer

Astable Circuits with 555 Timer

Programmable Systems Overview

Advantages of Peripheral Interface Controllers (PICs)

Comparing Hardwired and Programmable Systems

Introduction to Pneumatic Control Systems

Inputs in Mechanical Systems

Inputs in Pneumatic Systems

Control in Mechanical Systems

Control in Pneumatic Systems

Outputs in Mechanical Systems

Outputs in Pneumatic Systems

Open and Closed Loop Systems

Continuous and On/Off Control

Mechanical Advantage Calculation

Velocity Ratio Calculation

Efficiency Calculation

Moments Calculation

Transmission Speeds for Gears

Transmission Speeds for Pulleys

Transmission Speeds for Chains and Sprockets

Force, Pressure, and Area in Cylinders

Operation of Compressor Installations

Filter, Regulator, and Lubricator Units

Three-Port Valves and Actuators

Five-Port Valves and Actuators

Single and Double Acting Cylinders

Shuttle Valves in Pneumatic Systems

Flow Restrictors and Reservoirs

Piping and T Connections

Time Delay Pneumatic Circuits

Logic Circuits in Pneumatic Systems

Speed Control of Cylinders

Automatic Reciprocation Circuits

Spur Gears Operation

Bevel Gears Operation

Worm Gears Operation

Rack and Pinion Gears Operation

Pulleys and Belts Types

Jockey Wheels in Pulley Systems

Crank and Slider Mechanisms

Types of Motion in Mechanical Systems

First, Second, and Third Class Levers

Bell Crank and Parallel Linkages

Cam Profiles and Followers

Fixings to Shafts

Combining Gears and Pulleys

Combining Chains and Sprockets

Mechanical and Pneumatic Integration

Designing Industrial Pneumatic Systems

Designing Industrial Mechanical Systems

Integration with Electrical Control Systems

Safety in Mechanical Systems

Safety in Pneumatic Systems

Research Methods in Product Design

Primary and Secondary Sources

Questionnaires and Surveys in Design

Specifications in Product Design

Design, Engineering, and Manufacturing Specs

Idea Generation Techniques

SCAMPER Method for Design

Attribute Analysis in Design

Lateral Thinking for Innovation

Using Design Critiques Effectively

Refining Design Ideas

2D and 3D Computer Simulations

Work Orders and Schedules in Design

Flow Process Charts for Planning

Gantt Charts in Product Planning

Critical Path Analysis in Design

Selecting Manufacturing Processes

Formative and Summative Evaluation Techniques

Evaluating Strengths and Weaknesses of Designs

Fitness for Purpose in Product Design

Testing and Reviewing Products

Compliant and Composite Materials

Applications of Carbon Fibre Reinforced Plastic

Glass Reinforced Plastic Properties

Kevlar Characteristics and Uses

Applications of Tungsten Carbide

Nanotechnology in Product Design

Biophotovoltaics and Emerging Technologies

Smart Materials in Design

Shape Memory Alloys in Products

Piezoelectric Materials in Design

Light-Emitting Polymers for Innovation

2D Communication Methods in Design

3D Communication Methods in Design

Freehand Sketching Techniques

Orthographic Projection Basics

Isometric Projection Techniques

Creating Perspective Drawings

Assembly and Exploded Drawings

Rapid Prototyping in Design

Processing Materials: Laminating

Steam Bending Techniques

Die Cutting in Manufacturing

Water Jet Cutting Applications

Laser Cutting Processes

CNC Router, Milling, and Lathe Use

3D Printing in Product Design

Dye Sublimation Techniques

Safety Requirements in Product Design

Five-Stage Risk Assessment

Health and Safety at Work Act

Control of Substances Hazardous to Health

Employee and Consumer Safety Standards

Trades Description Act Overview

British Standards in Design

Scales of Manufacturing Production

Continuous Production Systems

Mass Production Techniques

Batch Production Processes

One-Off Production Characteristics

Cell Production in Manufacturing

Flexible Manufacturing Systems (FMS)

Just-In-Time (JIT) Manufacturing

Quick Response Manufacturing (QRM)

Kanban and Concurrent Engineering

Quality Assurance Systems in Design

ISO 9001 Standards Overview

Statistical Testing Methods in QA

Right-First-Time Principles

Continuous Improvement in Manufacturing

Fashion and Miniaturisation in Design

Cultural and Social Influences on Design

Scientific Advances in Product Design

Intellectual Property Rights Overview

Design Rights in Product Design

Registered Design Protection

Understanding Patents

Trademarks in Product Design

Copyright and Design Protection

Analyzing Similar Products

Evaluating Product Function and Purpose

Assessing Materials and Production Methods

Fitness for Purpose Evaluation

Ergonomic and Aesthetic Analysis

Sustainability Considerations in Design

Referencing Source Materials Effectively

Writing a Design Specification

Generating Innovative Design Modifications

Sketching Annotated Design Ideas

Evaluating Redesign Viability

Planning the Making Process

Creating Development Sequence Drawings

Producing Final Working Drawings

Material Selection for Prototypes

Using Making Skills and Techniques

Recording Design Changes During Making

Testing the Prototype Against Criteria

Evaluating the Prototype Objectively

Proposing Further Development Ideas

Presenting Information on A3 Sheets

Creating an Electronic Portfolio

Communicating Ideas with Mixed Media

Understanding the Non-Linear Design Process

Incorporating Creativity in Product Development

Balancing Practical and Aesthetic Features

Exploring Industrial Production Techniques

Considering Target Audience Needs

Addressing Environmental Impact in Design

Electronic vs Mechanical Control Systems

Input, Control, and Output in Systems

Open and Closed Loop Systems with Feedback

Safety in Advanced Control Systems

Advanced Circuit Symbols and Diagrams

Advanced Resistor Types and Ratings

Capacitors: Electrolytic and Non-Polarised

Diodes for Circuit Protection

Voltage Divider Circuits in Depth

Time Constant Calculations

555 Timer: Monostable Circuits

555 Timer: Astable Circuits

Transistor Calculations and Applications

Light Dependent Resistors (LDR) in Systems

Thermistors and Their Applications

Variable Resistors in Advanced Circuits

Switch Types and Applications